Which kiln is quietly costing you first quality?
Which kiln is really losing your yield. Whether whole orders ship from a single shade lot. Where breakage is actually happening.
Three plants. Each one sorted the output and lost the connection to the input.
Tiles go into the kiln as one thing and come out sorted into first quality, second, and reject.
The percentages are known monthly. What is rarely known is which kiln, which cycle, which body batch produced the bad ones, because the sorting happens after the connection is lost.
Body batch, kiln and firing cycle attach to the lot, so a twenty-point gap has a kiln attached to it.
Tiles are sorted into shade lots because no two firings are identical. A customer who receives two lots in one order will notice on the wall.
The lot is marked on the box. Whether the whole order shipped from one lot is rarely checked until the complaint arrives.
The order carries its shade lot. Dispatch cannot close an order that is drawing from two.
Tiles break. In handling, in stacking, in transit. Everybody accepts a percentage.
But the percentage is a single number, so nobody knows whether it happens at the packing line, in the warehouse, or on a particular route — and therefore nobody can reduce it.
Counts are taken at packing, at loading and on delivery confirmation, so the loss has a location.
Sorting tells you what you got. It never tells you why you got it.
Every batch. Every kiln. Every grade tracked.
This is how a print job moves through your business. Clicarity gives you live visibility at every phase — and flags delays before they become client calls.
What improves in ceramic and tile businesses using Clicarity
Questions from ceramic tiles businesses
See every batch. Every kiln. Before the grade drops.
Book a free demo. We'll map your ceramic production workflow live on the call.