📫 Industry · Corrugation Plants
Your corrugation line is running.
But which order is short on board and not yet flagged?
From paper reel receipt to dispatch — live visibility across every corrugation production stage. Track board quality, ply requirements, cutting orders, and delivery commitments without daily manual checks.
Corrugation plants — order and board visibility live
As featured in PrintWeek India, April 2026
Your Production Flow
Every order. Every ply. Every delivery tracked.
This is how a print job moves through your business. Clicarity gives you live visibility at every phase — and flags delays before they become client calls.
01
Order & Planning
4 stages
Order Received
Customer order confirmed — box dimensions, ply, quantity, delivery date.
✓ Clicarity: Job ID created, paper reel requirement calculated, planning initiated
Paper Reel Planning
Kraft and fluting paper reels planned per order BOM.
⚠ ⚠ Common delay: reel shortage found only when production is due to start
Reel Procurement
Paper reels ordered or pulled from store per production schedule.
✓ Clicarity: Reel lot number recorded — traceability from paper to finished box
Production Scheduling
Orders scheduled on corrugation line by priority and delivery date.
✓ Clicarity: Schedule visible to floor — no confusion on what to run next
02
Corrugation
4 stages
Reel Splicing & Setup
Paper reels loaded on corrugation machine, spliced, and tensioned.
⚠ ⚠ Common delay: reel join failure — production stoppage during run
Fluting / Corrugating
Medium paper corrugated on fluting rolls to required profile.
✓ Clicarity: Metres produced vs order quantity tracked live
Lamination / Liner Application
Liner papers glued to both faces of corrugated medium.
⚠ ⚠ Common delay: glue consistency — delamination failure causes batch rejection
Board Quality Check
Board tested for GSM, bursting strength, and ECT.
✓ Clicarity: Quality result logged — batch cannot proceed without clearance
03
Conversion
4 stages
Slitting / Cutting
Corrugated board slit to required blank dimensions.
✓ Clicarity: Quantity in/out tracked — trim waste visible per run
Printing
Box blanks printed with customer artwork where required.
⚠ ⚠ Common delay: ink consistency issues — reprint required
Die Punching / Creasing
Box blanks punched and creased for folding.
Folding & Gluing / Stitching
Box blanks folded and glued or stitched into final carton shape.
✓ Clicarity: Finished box count vs order quantity tracked automatically
04
QC & Dispatch
3 stages
Quality Inspection
Finished boxes checked for dimensions, print, and strength.
✓ Clicarity: Rejection rate and reason tracked per batch
Packing & Bundling
Boxes bundled and packed for dispatch.
Dispatch
Order dispatched with challan and quantity confirmation.
✓ Clicarity: Dispatched quantity vs order confirmed — shortfall flagged before leaving
Where Corrugation Plants Lose Output & Margin
Real bottlenecks. Real costs. Real fixes.
These are the patterns Clicarity helps businesses identify and fix within the first few weeks.
Reel Shortage
Corrugation line stopped 18 times in one month — reel shortage each time
Tracking reel inventory against production schedule showed 18 stoppages in one month from reel shortages. Reels were being ordered reactively. With Clicarity, reel procurement is a stage triggered by the order — shortfalls visible 3 days before production. Line stoppages reduced to 2 the following month.
Line stoppages from reel shortage reduced from 18 to 2 per month
Delamination
Delamination failures on 12% of board — discovered at customer end
Board quality check was inconsistent — not done on every batch. 12% delamination rate discovered only when customers returned boxes. With Clicarity, quality check is a mandatory stage. Every batch tested. Delamination complaints reduced to zero.
Delamination complaints eliminated — mandatory quality check enforced
Order Shortfall
Order dispatched short — customer found out on delivery
Finished box count was not verified against the order before dispatch. A 5,000-box order was dispatched with 4,320 boxes — discovered when the customer counted at delivery. With Clicarity, dispatch requires a quantity confirmation stage. Short dispatch incidents: eliminated.
Short dispatch incidents eliminated — quantity confirmed before leaving
Real Printing Business. Real Results.
""We used to find out about paper reel shortages only when the corrugation line stopped. By then we had 3 orders waiting. Now reel inventory is tracked as a stage — shortfall flags before the line starts.""
What improves in corrugation plants using Clicarity
↓ 55%
Line stoppages from material shortage
↑ 32%
On-time delivery improvement
↓ 40%
Board wastage reduction
5 days
To go live — full setup included
One licence. Your entire operation.
No per-user fees. Full setup by the Clicarity team. Live in 5 days.
Single Licence
₹30,000
/ year
1 user · Annual licence
₹82 a day. Less than a daily meal for one person — for your entire team's visibility, all year.
Get a Quote
Multi Licence
₹55,000
/ year
Unlimited users · Annual licence
₹150 a day. Less than the cost of one missed delivery — for full visibility across your entire team.
Get a Quote
Annual billing · No hidden fees · Full setup included · Go live in 5 days
Questions from corrugation businesses
How does Clicarity work for a printing business specifically?
Clicarity is configured around your specific print workflow — pre-press, printing, finishing, dispatch — in your terminology. Every job gets a unique ID and moves through your defined stages. You see live status, timestamps, and bottleneck alerts at every stage. The Clicarity team builds everything for you. You go live in 5 days.
Does it work for both offset and digital printing?
Yes. Clicarity works for any print process — offset, digital, wide format, screen printing, or a combination. The stages are configured around your actual workflow. If offset jobs go through plate making and digital jobs skip that stage, both can be tracked correctly under the same system.
Can it track material wastage at each stage?
Yes — with the Multi Licence. At every stage, your team logs quantity in and quantity out. Clicarity calculates the loss automatically. You see wastage by stage, by job, live — not at month-end when nothing can be done about it.
Will my press operators actually use it?
Yes. The update screen has two fields — Job ID and status. Under a minute. No training needed. GP Offset's entire team was using it from day one, including floor workers who had never used a software system before.
See every order. Every board. Before the line stops.
Book a free demo. We'll map your corrugation workflow live on the call.
No commitment
Live in 5 days
Annual licence
Full setup included