Manufacturing · Rework & Rejections — India

The same stage causes problems
every month. You just can't prove it.

Without stage-wise data, you can't identify the pattern. So the same rework costs you every month.

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12,000+ production jobs tracked. Rework patterns identified and fixed at source.

Rejection Rate — By Stage

Last 30 days · All jobs

Cutting 1.2% rejection

Pasting ⚠ 18.4% rejection

QC 4.1% rejection

Packing 0.8% rejection

Pasting stage has 18.4% rejection rate. This is where your rework cost is coming from.

Before Clicarity — you saw total rework at month-end. Not which stage caused it.

Why It Happens

The rework happens. You pay for it.
But you never fix the root cause.

Errors caught too late

A job goes wrong at stage 3. Nobody catches it until stage 6. By then the rework costs double the original job.

No stage-wise rejection data

You know total rework cost at month-end. You don't know which specific stage is causing it. So nothing changes.

Same problem. Every month.

Without data pointing to the stage, you can't fix the process. The same error costs you again next month.

What Changes

You see where errors happen. Before they repeat.

Stage-wise rejection tracking

Every rejection is logged at the stage where it happened. You see exactly which stage has the highest error rate.

Pattern visible across jobs

Over 10 jobs, 50 jobs, 100 jobs — the data shows you which stage consistently causes rework. Not a guess. Data.

Fix the stage. Stop the pattern.

With specific stage data, you can retrain, restructure, or replace. The same problem stops costing you every month.

Real factory. Real result.

"My mornings used to start with me running around asking where each job was. Half the time nobody had a clear answer. Now I open one screen and I have everything. The team has also become more responsible on their own — because they know it's all visible."

Vivek Tibrewala

Owner, GP Offset — Commercial Printing, Mumbai

As featured in PrintWeek India, March 2026 ↗

How It Works

Three steps. Live in 5 days.

Share your stages

Tell us your production stages. We configure rejection tracking at each one, around your process and your terminology.

Worker logs quantities + rejections

At each stage: quantity processed, quantity rejected. Under a minute. Data builds automatically across jobs.

You see the pattern

Dashboard shows rejection rate by stage across all jobs. You see the problem. You fix it once.

One licence. Whole team. All shifts.

No per-user fees. Full setup by the Clicarity team. Go live in 5 days.

Single Licence

Single Process

One production line. Full shift visibility from day one.

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Questions

How does Clicarity help reduce rework?

At every stage, your team logs what was processed and what was rejected. Clicarity tracks this across all jobs and shows you which stage has the highest rejection rate — so you can fix the root cause rather than just accepting the cost.

How quickly will rework reduce?

The data starts building from day one. Within 2-4 weeks you have enough job history to see clear patterns. Once you can see which stage is causing the most rework, you can fix the process — and the same error stops repeating.

We use Tally. Does Clicarity work alongside it?

Yes. Tally manages your accounts. Clicarity tracks your production. They do completely different things and work side by side. No double entry. No disruption. A floor worker who has never used a smartphone can do it.

Is our data safe?

Yes. AES-256 at rest, TLS in transit. AWS EC2 and S3, PostgreSQL on Oracle servers. ISO 27001 in progress. Your data belongs entirely to your business.

Pricing

One licence. No per-user fees. Full setup included.

Add your entire team, floor staff, vendors — the cost stays the same. Go live in 5 days.

Single Licence

Full production visibility from day one.

₹30,000 / year

1 user · Annual licence

₹82 a day. Less than a daily meal for one person — for your entire operation's visibility, all year.

Billed annually · No hidden charges · Full setup by Clicarity team